The SHOCKSystem™ successfully removed baked-on ash deposits, as well as cleared vertical bridging/platenization between tube rows.
 
SHOCK STORY: BACKPASS ASH PLATENIZATION REMOVAL
Current Situation:
150 MW boiler
  • Primarily operating on Powder River Basin (PRB) Coal
  • Air Sootblower Cleaning
  • Multi-level divided horizontal Superheaters/Reheaters
  • Existing manway interface
  • Tubes have a hard, baked-on ceramic-like ash on top portion of the boiler tubes
  • Tubes have significant bridging deposits in the flow direction
Solution:
  • Install SHOCKSystem™ Online Detonation Cleaning™ device in outboard Superheater section
System Design:
  • One single SHOCKSystem™ was installed
Performance:
  • Cleaned off areas of hard, baked-on ceramic-like ash on the topmost tube row
  • Cleaned fouling bridges between tubes
  • Economizer hoppers were heavier with ash than normal
  • No harmful boiler affects occured during testing
  • Preliminary indication of superheat steam temperature increase
  • SHOCKSystem™ satisfied the goals
  • Negotiations ongoing
SHOCKSystem's™ Bottom-Line Impact:
  • Reduces annual cleaning outages and curtailments due to backpass fouling.
 
Results: Removed Baked-on Ash Deposits
Before SHOCKSystem™After SHOCKSystem™
Tube rows encased in hard, baked-on ceramic-like ash deposits prior to Online Detonation Cleaning™.Image of same tube rows taken two days later shows SHOCKSystem™ has begun to remove baked-on ash deposits.
 
 
  Email us to learn more about our next generation ash removal product.
 
 
 
 
  Boiler Cleaning News
    SHOCKSystem™ Receives Gold CQIA Designation
    AEP Rockport Purchases Second SHOCKSystem™
    EnergyTech: SHOCKSystem™ Reduces Erosion (PDF)
    Energy Central: Backpass Cleaning Comparison (PDF)
    Power: Harnessing Detonation Waves (PDF)
    EnergyTech: Advanced Sootblower Technologies (PDF)
    Power: Shockingly Clean Boiler (PDF)
    [ Boiler Cleaning News Archive ]
 
  Shock Literature
    White Paper: Tube Erosion
    Detonation-Based Online Cleaning
    Comparison: Acoustic Horn vs SHOCKSystem™
    Comparison: Sootblower vs SHOCKSystem™
    Meets Local, State and National Safety Regulations
    [ Literature Archive ]
 
  Shock Stories
    Backpass Ash Platenization Removal
    Economizer Demonstration
    Economizer Demonstration
    Economizer Demonstration
    Economizer Bridging and Platenization Removal
    [ Shock Stories Index ]
 
  Pulse Detonation News
    Popular Science: After Combustion - Detonation
    Flight International: Pulse Power
    Aviation Week: Taking the Pulse
    [ Pulse Detonation News Archive ]
 
  SHOCKSystem Video
 
 
 
 
  SHOCKSystem Pics
 
 
 
 
 
Manufacturer's Representitive
Opportunities
If your company has an extensive knowledge of the coal-fired power generation industry, an exceptional record of successful representation and year-over-year revenue growth, then Pratt & Whitney would like to hear from you.

To become a manufacturer's representitive for the SHOCKSystem™ ash removal system please forward your corporate line card and a cover letter explaining your successes and challenges for the last 7-10 years to our corporate office.