The SHOCKSystem™ successfully removed extreme pluggage in high temperature gas lanes in the lower reheater tube assemblies.
 
SHOCK STORY: ECONOMIZER DEMONSTRATION
Current Situation:
600+ MW Boiler
  • Burns a blend of Powder River Basin (PRB) and Bituminous Coal
  • Has extreme pluggage of the gas lanes in the lower reheater tube assemblies
  • Pluggage reaches depths between 12 to 24 inches, causing the unit to experience significant outage and reduced capacity
Solution:
  • Installed a demonstration combustor on the left side wall
  • Utilized an existing manway opening
Performance:
  • Removed ash accumulation outside of birdcage
  • Video confirmed pluggage removed from gas lanes
SHOCKSystem's™ Bottom-Line Impact:
  • Removed pluggage in high temperature gas lanes
  • Showed significant collection of ash on hopper grating
  • Lead to a proposal
 
Hopper Data Chart
More time required to empty East Side hoppers during demonstration
 
SHOCKSystem™ demonstration on East Side resulted in significant ash collection in East Side Hoppers
 
Economizer Exit Temperature Chart
More time required to empty East Side hoppers during demonstration
 
East Side economizer exit gas temperature dropped by 50°F during first SHOCKSystem™ operation day and remained lower by 50°F during demonstration period.
During SHOCKSystem™ operation - 700°F
Before and after SHOCKSystem™ operation - 750°F
 
 
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